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特殊工件修補應用實例
Special parts welding example


實例A:心軸修補
Example A: Mandrel sleeve
心軸-2,365mm重約1噸
Mandrel sleeve: 2,365mmL, Weight 1 Ton
心軸-修補前
Mandrel sleeve: before welding

實例A:心軸修補
Example A: Mandrel sleeve
心軸-修補完成(未鉋削研磨前實況,總修補
長度達2米)
Mandrel sleeve: after welding (Before
mechanical planing or grinding, total
welding area is 2 Meters).
心軸-鉋削完成
Mandrel sleeve: after mechanical planing


實例B:高電流導電接觸器
Example B: Contactor for large current
接觸器
Contactor
接觸片
Contact

實例C:傘齒輪面再生
Example C: Bevel gear - surface regenerated
齒輪面再生前實況
Gear surface: before regenerated
齒輪面再生後實況
Gear surface: after regenerated


實例D:齒軸軸承面再生
Example D: Pinion shaft - surface regenerated
15T齒輪軸軸承面局部生鏽產生蝕孔
Surface of 15T pinion shaft rusted and
holes occurred
軸承面鏽蝕部分情形
Rust in surface of pinion shaft


實例D:齒軸軸承面再生
Example D: Pinion shaft - surface regenerated
軸承面雷射修補完未研磨情形
Welded area on shaft surface:
before grinding
軸承面雷射修補研磨後情形
Welded area on shaft surface:
after grinding


實例E:齒軸油封處修補
Example E: Pinion shaft - area on oil seal welded
齒輪軸油封處磨損實況
Area on oil seal worn out.
雷射修補中實況
Pinion shaft: in laser processing



實例E:齒軸油封處修補
Example E: Pinion shaft - area on oil seal welded
雷射修補處未車修實況
Welded area on pinion shaft:
before turning
雷射修補處經車修後實況
Welded area on pinion shaft:
after turning



實例F:齒軸軸承處雷射修補
Example F: Pinion shaft - area on bearing welded
齒軸軸承處磨損實況
Pinion shaft: area on bearing worn out
齒軸軸承處磨損實況
Pinion shaft: worn-out area on bearing


實例F:齒軸軸承處雷射修補
Example F: Pinion shaft - area on bearing welded
齒軸軸承處雷射修補後未研磨
Welded area on bearing:
before grinding
齒軸軸承處已研磨實況
Welded area on bearing:
after grinding


實例F:齒軸軸承處雷射修補
Example F: Pinion shaft - area on bearing welded
齒軸軸承處研磨完MT實況
Pinion shaft: In MT processing
齒軸軸承處已研磨實況
Welded area on bearing: after grinding


實例G:齒輪箱軸承處修補
Example G: Gear box - area on bearing welded
齒輪箱軸承處磨損實況
Gear box: area on bearing worn out
齒輪箱軸承處磨損實況
Gear box: worn-out area on bearing


實例G:齒輪箱軸承處修補
Example G: Gear box - area on bearing welded
齒輪箱軸承處修補後未車修實況
Welded area on bearing:
before turning
齒輪箱軸承處修補後未車修實況
Welded area on bearing:
before turning


實例G:齒輪箱軸承處修補
Example G: Gear box - area on bearing welded
齒輪箱軸承處修補後已車修實況
Welded area on bearing:
after turning
齒輪箱軸承處修補後已車修實況
Welded area on bearing:
after turning


實例H:Shapemeter roll表面雷射硬化
Example H: Shapemeter roll - laser hardening
雷射硬化處理後
After laser hardening treatment

實例I:鋁合金伸縮法蘭修補
Example I: Al alloy flexible flange
伸縮法蘭雷射修補前情形
Flexible flange: before welding

實例I:鋁合金伸縮法蘭修補
Example I: Al alloy flexible flange
伸縮法蘭雷射修補前情形
Flexible flange: before welding
 
 

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